Battery Construction

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The Saker bikini pack is made up of two 5kWh batteries (which are in turn made up of twenty two A123 modules, which are 227.7 Wh each), one either side of the motor (the Saker will run on one battery pack, but it is designed to have 2 batteries for HCS race spec performance).

Here is our task list to complete both batteries and the commissioning:

  • FR4 separators (Done) [EC, PC]
  • Complete battery enclosure design (Done) [PS, EC, PC]
  • Tower #1 test (our batteries are made of 4 towers) [EC, PC]
  • Enclosure complete (Done) [PS]
  • Chassis mods (in Progress) [GO]
  • Mini enclosure for contactor and fuse at top of pack [PC]
  • Battery #1 build [EC, PC]
  • Battery #1 test and test drive [EC, TP, PC]
  • Battery #2 build
    • All modules built [EC, PC]
    • All towers built [EC, PC]
    • Battery #2 test [EC, TP, PC]
  • Saker shake down complete [TG, EC, PC]

FR4 guillotining performed by

Cut FR4