Difference between revisions of "Shire Electrical Conversion"

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Using three phase AC synchronous Ford traction motor and SKAI with the following specifications :
 
Using three phase AC synchronous Ford traction motor and SKAI with the following specifications :
* Type 1PV5 133
+
* Type 1PV5133 (some great pictures of this motor here: http://etischer.com/awdev/motor.html, and on http://en.wikipedia.org/wiki/File:SIEMENS_FORD-RANGER_EV_MOTOR_0.jpg wikipedia)
 
* F8Y8 148280 AC
 
* F8Y8 148280 AC
 
* 4W S20 WII
 
* 4W S20 WII
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* 67Kw peak ( 30Kw continuous)
 
* 67Kw peak ( 30Kw continuous)
 
* SKAI3001G12
 
* SKAI3001G12
 +
This page (http://www.commoditiesrecoverycorp.com/electricmotors.htm) says they are 6 pole? (is that right Ed?).
  
 
Might have the following temp sensor (to be confirmed): KTY 84 - 130
 
Might have the following temp sensor (to be confirmed): KTY 84 - 130
  
Encoder info:
+
Encoder info: My numbering, Their numbering, My pinout, Their pinout
My numbering, Their numbering, My pinout,   Their pinout
+
* 1, 3, B, thermistor+ (2)
* 1,                         3,                             B,                 thermistor+ (2)
+
* 2, 2, thermistor, thermistor- (1 and 2)
* 2,                         2,                             thermistor,   thermistor- (1 and 2)
+
* 3, 1, thermistor, thermistor+ (1)
* 3,                         1,                             thermistor,   thermistor+ (1)
+
* 4, 4, A, B
* 4,                         4,                             A,                 B
+
* 5, 6, 0V, 5V
* 5,                         6,                             0V,               5V
+
* 6, 7, 5V, 0V
* 6,                         7,                             5V,               0V
+
* not present, 5, -, A
* not present,       5,                             -,                 A
 
 
 
 
Pack Voltage: 325V nominal
 
Pack Voltage: 325V nominal
  
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* Do use an appropriately rated precharge contactor
 
* Do use an appropriately rated precharge contactor
 
* Do monitor the system to ensure the contactor is working.
 
* Do monitor the system to ensure the contactor is working.
 
 
Some useful contactors and fuse links:
 
Some useful contactors and fuse links:
 
* http://www.evsource.com/tls_relays.php
 
* http://www.evsource.com/tls_relays.php
 
* http://www.gigavac.com/products/contactors/gigavac/index.htm - gigavac have a nice range of well packaged contactors (I think we we should standardise on using these within our systems - Philip)
 
* http://www.gigavac.com/products/contactors/gigavac/index.htm - gigavac have a nice range of well packaged contactors (I think we we should standardise on using these within our systems - Philip)
 
* [[High Voltage]]
 
* [[High Voltage]]
 
+
-- Main.PhilipCourt - 18 Sep 2009 -- Main.EdCheeseman - 11 Jul 2010
 
 
 
 
 
 
 
 
 
 
 
 
-- Main.PhilipCourt - 18 Sep 2009
 
-- Main.EdCheeseman - 11 Jul 2010
 
  
  

Revision as of 22:22, 3 June 2011

Using three phase AC synchronous Ford traction motor and SKAI with the following specifications :

This page (http://www.commoditiesrecoverycorp.com/electricmotors.htm) says they are 6 pole? (is that right Ed?).

Might have the following temp sensor (to be confirmed): KTY 84 - 130

Encoder info: My numbering, Their numbering, My pinout, Their pinout

  • 1, 3, B, thermistor+ (2)
  • 2, 2, thermistor, thermistor- (1 and 2)
  • 3, 1, thermistor, thermistor+ (1)
  • 4, 4, A, B
  • 5, 6, 0V, 5V
  • 6, 7, 5V, 0V
  • not present, 5, -, A

Pack Voltage: 325V nominal

Good explanation of contactors and precharge circuit: http://liionbms.com/php/precharge.php

A poor discussion on the subject: http://www.diyelectriccar.com/forums/showthread.php/gigavac-contactor-faultyi-23236.html Off the top of my head, it is suggested that these rules be broken at various points in the discussion

  • Do use the correct suppression system for your contactor -- make sure it turns on and off fast enough, make sure not to blow up the circuit driving the contactor
  • Do use a precharge resistor capable of continuous operation
  • Don't apply power to the controller all the time through the precharge resistor
  • Do use an appropriately rated precharge contactor
  • Do monitor the system to ensure the contactor is working.

Some useful contactors and fuse links:

-- Main.PhilipCourt - 18 Sep 2009 -- Main.EdCheeseman - 11 Jul 2010